High-Precision Knitting & Weaving Production
Our integrated Dongyang manufacturing network is equipped with world-class German circular knitting machines and Japanese air-jet looms. Whether producing lightweight 120 GSM stretch poplin or dense 450 GSM French Terry, our automated tension control systems eliminate structural defects right at the loom.
Why Brands Switch to Our Production Line
Needle Lines, Drop Stitches & Selvedge Bowing
"Garment manufacturers frequently lose up to 10% of cutting table yield because circular knitted fabrics contain vertical needle lines and drop stitches, while woven drill rolls suffer from severe selvedge bowing and weft skewing."
How We Solve It
our Dongyang facility operates German-engineered High-Precision Circular Knitting Systems high-speed circular knitting machines (`18G to 40G with electronic needle selection`) alongside Precision Air-Jet Looms. We maintain daily needle-replacement protocols and laser weft straighteners to guarantee zero needle lines and <1.5% bowing.
Inconsistent Fabric Density & GSM Drift Across Rolls
"When fabric density (`GSM`) varies from roll to roll, garment patterns shrink unevenly after washing, leading to distorted fit and bulk garment rejections by overseas retail buyers."
How We Solve It
We utilize computerized yarn positive feed wheels (`MEMMINGER-IRO`) and automated fabric tension take-up rollers during knitting and weaving. We guarantee strict GSM tolerance within +/- 3% across every single roll in your commercial container load.
Oil Spots & Mechanical Grease Contamination
"White and light pastel fabric orders often arrive marred by stubborn, non-washable machine lubrication oil spots, resulting in costly garment re-dyeing or write-offs."
How We Solve It
Our knitting room utilizes fully enclosed, automated pneumatic mist lubrication systems with scour-soluble, non-staining synthetic oils. Every roll undergoes initial inspection off the loom to verify 100% cleanliness.
From ultra-fine gauge interlock ('40G') to heavy-duty ripstop twill ('300+ GSM'), our engineering team can adjust loom setups to match your exact structural requirements. Contact us today for custom sample trials.